New materials

Fermasol™ Fermentation System for New Materials

Application Overview

Fermasol™ Fermentation System is an advanced microbial fermentation platform dedicated to the R&D and industrial production of bio-based new materials. It relies on synthetic biology and microbial fermentation technology to convert renewable biomass resources into high-performance, environmentally friendly new materials, covering biopolymers, biodegradable plastics, bio-based fibers, functional polymers, enzyme-modified materials, composite additives and other innovative material categories.

The system is compatible with a variety of engineered strains including bacteria, yeast and fungi, which are used for the biosynthesis of material monomers and polymers. New material fermentation often faces challenges such as high viscosity of fermentation broth, low solubility of substrates, sensitivity of products to shear force and difficulty in separation and purification. Fermasol™ addresses these issues through customized low-shear stirring, high-efficiency mass transfer design, precise metabolic regulation and modular process integration.

It can stably control key parameters such as temperature, pH, dissolved oxygen, substrate concentration and product accumulation, ensuring high yield and uniform quality of bio-based materials. Its closed-loop operation and sterile design prevent contamination and ensure product purity, while the modular structure supports rapid expansion of production capacity to meet the growing market demand for green new materials.

Core Performance Advantages

• Strong adaptability to engineered strains for new material synthesis, supporting fermentation of PHAs, PLA precursors and microbial cellulose.

• Low-shear mixing and high-efficiency aeration system, suitable for high-viscosity fermentation broth and high-density culture.

• Precise multi-parameter control to optimize metabolic pathways and improve monomer conversion rate and polymer uniformity.

• Corrosion-resistant material selection to adapt to harsh fermentation environments of new materials.

• Modular process integration, seamlessly connecting with downstream separation, purification and molding equipment.

• Stable long-term operation with low failure rate, ensuring continuous supply of new material production lines.

• Environmentally friendly design, reducing waste water and waste gas emissions, in line with green manufacturing requirements.

Industry Application Value

With the global emphasis on environmental protection and the ban on non-degradable plastics, bio-based new materials have become a key development direction of the materials industry. Fermasol™ Fermentation System provides a stable and efficient production platform for enterprises engaged in new material R&D and manufacturing, helping them accelerate the industrialization of innovative materials.

The system promotes the transformation from traditional chemical synthesis to green bio-manufacturing in the materials industry, reducing dependence on fossil resources and carbon emissions. It is widely used in packaging materials, automotive parts, textile fibers, construction materials and other fields, supporting the sustainable development of the new material industry and contributing to global carbon neutrality goals.